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Table 18 Deflection Forces for Belt Tensioning

Deflection Forces for Belt Tensioning (lb.)

Belt Type

0-100 RPM 101-1000 RPM 1000-Up RPM

New

Belt

Used

Belt

New

Belt

Used

Belt

New

Belt

Used

Belt

SilentSync®

Yellow

15

11

12

8

9

7

White

30

21

24

17

19

13

Purple

60

43

47

34

38

27

Blue

54

38

44

31

38

27

Green

60

57

66

47

57

41

Orange

107 76

88

63

76

55

Red

161 115 131 94

115 82

Falcon Pd®

8GTR 12

24

17

14

10

9

7

8GTR 21

42

30

25

18

16

12

8GTR 36

72

51

42

30

27

21

8GTR 62

124 88

72

52

47

36

14GTR 20

38

29

31

23

28

21

14GTR 37

70

54

57

43

52

39

14GTR 68

129 99

105 78

95

71

14GTR 90

171 131 140 104 126 95

14GTR 125 238 181 194 144 175 131

Blackhawk Pd®

8MBH12

12

9

9

7

7

5

8MBH 22

23

17

16

12

13

10

8MBH 35

36

26

26

19

21

16

8MBH 60

62

45

45

33

36

27

14MBH 20 36

26

27

20

23

17

14MBH 42 76

55

57

42

49

36

14MBH 65 117 85

89

65

76

55

14MBH 90 162 118 123 90

105 77

14MBH 120 217 157 164 119 139 102

Hawk Pd®

8M 20

15

11

13

10

12

9

8M 30

23

17

20

15

19

14

8M 50

39

29

35

26

32

24

8M 85

69

50

61

45

56

41

14M 40

47

34

38

28

32

24

14M 55

70

51

56

41

48

35

14M 85

116 84

93

68

79

58

14M 115

162 118 130 95

110 80

14M 170

249 181 201 146 171 125

Synchronous Belts

Installation Guide

First, determine the proper deflection force to tension the

belt. Deflection forces are listed in Table 18. Deflection forces

are also given on the output of the MaximizerPro™ computer

drive analysis.

If using a tension gauge, the deflection scale is calibrated in

inches of span length. Check the force required to deflect the

belt the proper amount. There is an O-ring to help record the

force. If the measured force is less than the required deflection

force, lengthen the center distance. If the measured force is

greater than the required deflection force, shorten the

center distance.

If using other means to apply force to the belt, adjust the center

distance so that the belt is deflected 1/64 inch per inch of span

length when the proper force is applied. After the belt is

properly tensioned, lock down the center distance adjustments

and recheck the sprocket alignment.

If possible, run the drive for approximately 5 minutes with or

without load. Stop the drive, lock out the power source and

examine alignment, capscrew torque and belt tension of the

drive. Adjust the center distance to increase the belt tension to

the “new” value in the Deflection Force Tables. Lock down the

drive adjustments and recheck tension. Recheck the belt

tension, alignment and capscrew torque after 8 hours of

operation to ensure the drive has not shifted.

Synchronous Belts

Installation Guide

41