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Internal Sleeve

Grade 8 Bolts – 1" to 1¼" – Hard Nuts and Washers

Square Tubing – Min. 1/4" Wall – A-53

Weld 1/2" x 2" Flat Bar to Tube to Bow Slightly

Weld keystock pos.

prevent bolt turning

Adequate Plate, Eye and

Shackle for Load

Grind

Flush–Typ.

Detail of Sq. Tube end Typical

Fig. 5

Stringing The Belt

Textile Belts such as Plylon Plus®, Plylon®, Raider®, Pathfinder®,

etc. that have been slit from a full-width slab at the factory

should be spliced with the factory-cut edges on the same side

of the conveyor (these edges are identified with white paint

applied at the factory after slitting). The factory-edge side of slit

belts will be identified by painting “Factory Edge” on that side

and a solid white 3” strip will be painted across the full diameter

of the same edge.

To minimize side travel on steel cord belt rolls, it is

recommended that rolls be strung onto the conveyor in the

exact sequence they were manufactured.

Tensioning

Once the belt has been pulled onto the conveyor system, it must

be tensioned prior to splicing to facilitate correct positioning of

the take-up and to eliminate sag. The tensioning operation takes

place at the location where the last splice will be made. After final

tensioning, clamps are placed on each end of the belt.

These are made of steel and have a

clamping surface as indicated in Fig. 5.

Tension is applied by means of a power device, which is used to pretension the belt

before “clamping off.”

When tension measuring load cells or scales are used, they are

rigged to measure the pull on the take-up pulley. The belt is

pulled until the load cells or scales register a tension equal to

Tension Clamp for Splicing

or slightly greater than the recommended take-up force. Make

allowance for an amount of belt necessary to correctly position

the counterweight from this point.

5

Installation, Maintenance & Troubleshooting Guide

Installation