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TECHNICAL INFORMATION SAFETY REMINDER SPROCKET INSTALLATION Follow all safety policies and requirements of federal, state and SPROCKET AND BUSHING local authorities, as well as the regulation of the employer, INSTALLATION when working on power equipment. Always lock out the power source to the machinery before performing any work. OBJECTIVE: Align the sprockets and secure them to the shafts. PREPARATION 1. Goodyear recommends that the bushing flange be installed facing outward in order to minimize bearing load and OBJECTIVE: Verify that all necessary tools and parts are increase bearing life. available and ready for installation. 2. Insert bushing into the sprocket, aligning the drilled holes 1. Eagle PdTM belts and sprockets from Goodyear are identified in the bushing flange with the tapped holes in the sprocket with a unique Color Spectrum System. The seven colors hub. used for identification are: Yellow, White, Purple, Blue, 3. Insert capscrews through the drilled holes and into the Green, Orange, and Red. Each color represents a different tapped holes. size so that Blue belts are made to operate with Blue sprockets. Make sure the same color belt and sprockets have 4. Insert the key into the keyseat of the shaft. been obtained. When installing Whitehawk PdTM and Blackhawk PdTM, it is also important that the correct sprock- et width is used. 2. The following tools are recommended for proper belt and sprocket installation. � A straight edge � A tape measure � Socket and open-end wrenches � A file and sandpaper � A torque wrench � A clean cloth � A belt tension gauge � Deflection force values for tensioning the belt 3. Make sure the components are ready for installation. Clean all shafts, removing any nicks or burrs. Clean all mating surfaces of the sprocket, bushing, and shaft. No lubrication or anti-sieze solution should be used on any of these sur- faces, including threaded holes. Use of lubrication can cre- ate higher torque, which will cause premature failure. 4. Make sure the shafts are true and parallel by accurately measuring the distance between the shafts at three points along the shaft. The distance between the shafts should be the same at all three points as shown. Also make sure the shafts are rigidly mounted. Shafts should not deflect when the belt is tensioned. GENERAL 79
Goodyear Rubber Products