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2015 Power Transmission Products

General Information

161

Synchronous belts are very sensitive to misalignment. The

tension carrying member has a high tensile strength and

resistance to elongation, resulting in a very stable belt product.

Any misalignment will lead to inconsistent belt wear, uneven

load distribution and premature tensile failure. In general,

synchronous drives should not be used where misalignment

is a problem. Misalignment should be limited to 1⁄4 degree or

1⁄16 inch per foot of center distance.

Any degree of misalignment will reduce belt life and cause

edge wear. Therefore, a straightedge should be used to check

proper alignment verifying that sprockets and shafts are

parallel, as in Figure C.

Misalignment, at times, may cause tracking problems. Although

some tracking is normal and will not affect belt performance,

it may be caused by poorly aligned sprockets. Flanges may

control a tracking problem. Considering a two-sprocket drive,

belt contact on a single flange is acceptable. Belt contact with

the opposite flanges of two sprockets should be avoided.

With parallel shafts, misalignment occurs when there is an

offset between the sprocket faces as in Figure A. Misalignment

also occurs when the shafts are not parallel as in Figure B.

Correct alignment

A straightedge should touch the sprocket at the four points

indicated. Both front and back alignments should be checked.

Laser alignment tool

Continental ContiTech Laser Alignment Tool provides an

alternative to checking alignment with a straightedge. Each

laser alignment tool comes with a rugged carrying case and

detailed instructions to get you started with the quickest,

easiest and most versatile alignment tool on the market today.

Misalignment can also be attributed to the improper installation

of a bushing or loose drive framework. Refer to sprocket

manufacture guidelines for proper bushing installation.

Secure motor and framework to eliminate vibration on

center-to-center fluctuations.

Technical Information

Drive alignment

Misaligned

Aligned

General Information

Automotive & Truck

Specialty

Bushing Hardware

V-Belt

Banded

Synchronous

Overview