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42

Flexsteel

®

Belts

A Technically Superior Product

Generations of our engineers have been involved for

over 70 years in the design and application of Flexsteel®

conveyor belting. This cumulative experience translates into

state-of-the-art technology, assuring superior product design

and maximum performance for our customers.

Superior strength, durability, ease

of installation

ContiTech's Flexsteel® conveyor belting has provided maximum

protection against pounding and abuse in some of the world's

largest and most demanding applications. Flexsteel® belting is

the only choice when extremely high tensions are present,

having proven itself on copper and oil sands system operations

at 6000 PIW (ST7000) tension.

Flexsteel® is also the preferred belt on long overlands and short

Stacker systems where minimum belt elongation is a critical

design consideration. Flexsteel®’s steel cord reinforcement

elongates a maximum of .25% at rated tension, allowing for

acceptable take-up travel design on long overlands, as well as

short Stacker/Reclaimer systems.

We have the capability to manufacture Flexsteel® belts in long

lengths up to 168 in. (4.2m) roll diameters, or 50 short ton

(45.4 M.T.) rolls at some production locations. This allows for

the minimum number of splices or joints in a conveyor system,

which facilitates faster installation while providing a more

reliable system. Specialized oblong packaging is available to

further maximize belt lengths.

Additional time can be saved during installation by using

another Flexsteel® innovation: Preform™ Splice kits. Preform™ is

a pre-grooved form that simplifies splicing by allowing you to

“sandwhich” the cables coming from either side between the

formed rubber. Not only is the process of splicing made easier,

but the belt itself is made stronger.

You can depend on Flexsteel® steel cord belts to be precisely

engineered to meet rigorous manufacturing standards. Rely on

Flexsteel® for strength, durability and ease of installation.

There are three component parts to

Flexsteel® belting, each one critical to

belt performance:

Zinc galvanized steel cord

Flexsteel® belts are designed by selecting cord construction

to provide the best specification for a particular application.

The cords, made up of many wire filaments, are constructed

to provide high flexibility, low elongation and permit efficient

and high strength splice designs. The galvanized zinc coating

produces a bonding agent between the cord and insulation

gum and provides an important barrier against corrosion.

Insulation gum (core rubber)

Extensive rubber compounding technology has enabled

Flexsteel® engineers to develop a superior insulation gum

bonding rubber, which penetrates and adheres to the steel

cords. The result is excellent adhesions, corrosion resistance

and splice efficiencies.

Outer rubber covers

The advanced compounds in Flexsteel®’s top and bottom

covers are designed to protect the steel cord strength member

against the abusive environmental conditions prevalent in most

conveying applications. Compounds are available to withstand

abrasion, jagged cutting and gouging, high impact, sub-zero

temperatures, moderate heat, hardening effects of ozone

attack and fire propagation. Special service compounds are

available for unique applications, such as the oil sands in

Canada, which require a compound that withstands both low

temperatures and oil.

2015 Heavyweight Conveyor Belts

Flexsteel®