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2 DPL410 877.963.4966 • www.dixonvalve.com
Hose and Hose Coupling Safety
All cast dimensions are nominal as defined in ANSI Y14.5-1973 paragraph 5-1.6.8
"The very properties that make compressed gases useful in almost every area of modern life can also make them
dangerous when mishandled. Years of experience with compressed gases have led to practices and equipment which,
if employed, result in complete safety." 1
Dixon hose couplings have been carefully engineered to meet specific requirements. If hose or couplings are not used in correct
applications or are incorrectly applied, accidents and downtime can result. It is up to the end user to inform the distributor of the
application and pressures involved when ordering hose assemblies and it is up to the distributor to supply the right hose and
coupling for that application. When in doubt, Dixon is here to help you with a proper coupling recommendation.
1. Air hose couplings - This form of energy can be one of the most dangerous because it is used in so many applications and,
when mishandled, can have more serious results than fluids. Air, as a gas, is compressible (fluids press only against hose or
vessel walls and lose little volume under pressure). When pressurized air releases suddenly, it does so with explosive force
and can cause rapid hose whip, which can do serious physical harm to personnel or damage to nearby objects. This is why the
selection of proper hose and couplings for air lines is so important, along with their proper installation and maintenance. Never
take for granted that a coupling is installed properly or a clamp fully tightened on an air hose - check it regularly and use safety
devices (see paragraph 4).
2. Steam and gas - The same rules apply for steam and gas, but, because these are inherently more hazardous materials,
personnel tend to treat hose and couplings on these lines with more respect and care. Checking clamp tightness is very
important with steam hose, where it is not unusual for clamps to loosen in service, in which case they must be retightened!
Safety devices should also be used (see paragraph 4).
3. Fluid hose couplings - Again, nothing should be taken for granted - in particular, check clamps for tightness each time
the lines are used - especially when petroleum products or other hazardous liquids are involved. Large diameter hose, when
suspended, can also be quite dangerous if it drops unexpectedly due to a coupling "pull-out" or sudden disconnection. A heavy
fitting or clamp, plus the weight of the hose itself falling from any significant height, can cause injuries or damage. Be sure to use
safety devices (see paragraph 4).
4. All hose assemblies - All hose assemblies should be treated with respect as potential hazards. Worn-out fittings should be
replaced. Retaining devices such as clips, cables or chains should be used. Clamps should be checked regularly. Under no
circumstances should any coupling be disconnected while under pressure, unless the coupling is specifically designed to do so.
Disconnecting couplings under pressure could result in serious injury or death, and destruction of property and equipment.
1 "Handbook of Compressed Gases"